Frequently Asked Questions
Removal and replacement of the gas control valve / thermostat involves the disconnection of gas piping, manifold tube, pilot tube, and thermocouple. It is recommended that this procedure be performed by a qualified service technician.
| Problem |
Possible Cause(s) |
Corrective Action |
| Insufficient hot water? |
- Low gas pressure
- Thermostat set too low
- Sediment or lime in tank
- Water heater too small
|
- Check with gas utility company
- Turn temperature dial to higher setting
- Drain/flush-provide water treatment if needed
- See Sizing Guides.
|
| Slow hot water recovery? |
- Thermostat set too low
- Heater too small
|
|
| Drip from relief valve? |
- Excessive water pressure
- Heater stacking (frequent and increased tap temperature after several short draws from the hot water tap)
|
- Use a temperature pressure reducing valve and relief valve
- Lower the thermostat setting
|
| Smelly water? |
Sulfides in the water |
Replace the aluminum anode with a KA90 anode |
| Condensation? |
Temperature setting too low |
Increase the temperature setting. See owner's manual. |
| Thermostat fails to shut off? |
Improper calibration |
Contact technician to replace thermostat |
| Pilot will not light or remain lit? |
- Low gas pressure
- Air in gas line
- No gas
- Dirt in gas lines
- Pilot line or orifice clogged
- Thermocouple connection loose
- Thermocouple
- Thermostat ECO switch open
|
- Check with gas utility company
- Bleed the air from the gas line
- Check with gas utility company
- Notify utility; install dirt trap in gas line
- Clean, locate source and correct
- Finger tighten, then 1/4 turn with wrench
- Contact technician to replace thermocouple
- Contact technician to replace thermostat
|
|
| Problem |
Possible Cause(s) |
Corrective Action |
| No hot water? |
- Upper thermostats
- Elements
- No power to heater
- High Temperature Limit Switch open
|
- Replace thermostats
- Replace elements
- Turn on electrical switch. Check for blown fuses or tripped breaker.
- Reset. Check for source of trouble and correct
|
| Insufficient hot water? |
- Thermostats
- Elements
- Thermostats set too low
- Sediment or lime in tank
- Heater too small for job
|
- Replace thermostats
- Replace elements
- Set thermostats to desired temperature
- Drain; determine if water treatment is needed
- See Sizing Guides
|
| Slow hot water recovery? |
Elements |
Replace elements |
| Drip from relief valve? |
Excessive water pressure |
Use pressure reducing valve and pressure relief valve. Add expansion tank. |
| Thermostat fails to shut off? |
Thermostats |
Replace thermostats |
| Water odor? |
Sulfides in the water |
Replace anode |
|